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Design of Modular Aluminum and Composite Motocross Tracks

X-Track, an innovative company based in Sherbrooke, partnered with Lx Sim to develop a safe and durable alternative to traditional dirt motocross tracks. The concept: lightweight, transportable, and impact-resistant modules made of aluminum and composite materials, designed for sports centers, events, and high-level competitions.

Challenges

  • Design safe prototypes to verify the longevity of the modules and ensure the structure could withstand significant impacts
  • Test various impact zones based on the forces applied by motocross wheels

Solutions

Impact and Fatigue Simulation

  • Numerical analysis of dynamic loads related to jumps, collisions, and crashes
  • Evaluation of 15 critical impact zones under various force scenarios
  • Multiple simulations to validate long-term durability

Structural Optimization

  • Enhancement of joints and materials to maximize lifespan
  • Virtual iterations to converge on the best design
  • Design validation prior to physical production

Results

  • A robust, safe, and high-performance structure ready to meet the highest standards in the sport
  • Significant reduction in risks and costs associated with physical testing

An exciting and innovative project that combines sport, technology, and sustainability.

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